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Journal of Applied Mechanics and Technical Physics

2025 year, number 5

ACTIVE LIQUID COOLING FOR PRODUCING HIGH-STRENGTH FRICTION STIR WELDS IN ALUMINUM ALLOYS

E. A. Sidorov1, A. V. Chumaevskii1, S. Yu. Tarasov1, V. E. Rubtsov1, S. V. Fortuna1, A. I. Amirov1, D. A. Gur’yanov1, E. A. Kolubaev1,2
1Institute of Strength Physics and Materials Science, Siberian Branch of the Russian Academy of Sciences, Tomsk, Russia
2Novosibirsk State Technical University, Novosibirsk, Russia
Keywords: friction stir welding, active cooling, high-strength aluminum alloy, equal-strength joint, post-weld aging

Abstract

This study investigates a friction stir welding process for joining high-strength aluminum alloys. By implementing an active liquid cooling system and a post-weld aging treatment, a weld strength equivalent to the base material is achieved. The effect of cooling intensity on the microstructure and mechanical properties of the welds is examined. Optimal welding parameters for producing equal-strength joints are identified.